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Semi Automatic-Map/Skin Vacuum Packing Machine
MAP(Modified Atmosphere Packaging Machine)&VSP(Vacuum Skin Packaging Machine)

Semi Automatic-Map/Skin Vacuum Packing Machine

The semi-automatic MAP/skin vacuum packaging machine integrates modified atmosphere preservation technology with skin packaging functions. It is designed for preserving products and extending the shelf life of food (e.g., fresh produce), and high-value-added items. The equipment precisely controls the gas composition (e.g., CO₂, O₂, N₂) inside the package to inhibit microbial growth and retard oxidation. Meanwhile, its skin packaging technology ensures the film adheres closely to the product, enhancing both visual appeal and protective performance.

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    Working Principle

    Controlled Atmosphere Preservation (MAP)

    Gas replacement: Evacuate the original air in the package and inject a protective gas mixture (e.g., CO₂ to inhibit microbial growth, O₂ to maintain meat color, and N₂ as an inert filler to displace oxygen).

    Gas ratio control: The system automatically adjusts the gas mixture ratio based on the characteristics of different foods (e.g., high O₂ combined with CO₂ for meat, pure N₂ for nuts).

    Sealed packaging: Utilizes thermoforming or ultrasonic sealing technology to create an airtight environment, ensuring long-term stability of the gas composition.

    Skin Packaging Technology

    Film Forming: The process uses vacuum adsorption or heating to soften the film, enabling it to tightly conform to product contours and minimize air residue.

    Precise Control: The photoelectric tracking system ensures accurate film positioning to prevent misalignment and reduce film waste.

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    Core advantages

    • Customized processing

      Excellent preservation effect

      Customized gas ratios significantly extend the shelf life of food (e.g., 3–5 times for red meat and 2–3 times for cheese). They inhibit microbial growth, oxidative rancidity, and color deterioration, thereby maintaining product freshness and sensory quality.

    • Direct sales from the manufacturer

      Flexible and efficient operation

      The machine supports multiple models, suitable for small-batch production or large-scale processing.Quick mold replacement accommodates products of different shapes (e.g., whole cuts of meat, irregular fruits and vegetables).

    • Complete equipment

      Safe and reliable

      The power protection system safeguards equipment against voltage fluctuations, power surges, and leakage.Stainless steel complies with food-grade standards and offers easy cleaning and maintenance.

    • Free equipment maintenance

      Energy-saving and durable

      The independent heating element design reduces energy consumption and extends component life.The high-speed film system reduces film waste and improves packaging efficiency.

    Product Parameters

    Name/Parameters Specifications

    GYF-410/GYT-410

    GYF-460/GYT-460

    GYF-490/GYT-490

    GYF-410G2

    GYF-460G2

    GYF-490G2

    power supply

    380v50Hz

    380v50Hz

    380v50Hz

    380v50Hz

    380v50Hz

    380v50Hz

    Average power consumption
      (kw)

    4-4.5

    4-4.5

    4-4.5

    44.5

    44.5

    4-4.5

    Effective sealing size

    410*580

    460*640

    490*640

    410*580

    460*640

    490*640

    Film roll width
      (mm)

    410

    460

    490

    410

    460

    490

    Film roll diameter
      (mm)

    260

    260

    260

    260

    260

    260

    Working air pressure
      (MPa)

    0.6-0.8

    0.6-08

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    Compressed air consumption
        (m3/h)

    1

    1

    1

    1

    1

    1

    Work efficiency
    (Full length sealing times/hour)

    2-5

    2-5

    2-5

    4-6

    4-6

    4-6

    Dimensions
      (mm)

    1150×1220×1530

    1290×1220×1530

    1330×1340×1530

    1350×1220×1530

    1490×1250×1530

    1530×1300×1530

    Machine weight
      (kg)

    400

    430

    450

    450

    480

    500

      Charging gas consumption
        (m3/h)

    1

    1

    1

    1

    1

    1

    Vacuum pump model

    63/100

    63/100

    63/100

    63

    63

    63

      Gas replacement rate
          (%)

    ≥99

    ≥99

    ≥99

    ≥99

    ≥99

    ≥99

    Compressed air consumption
        (m2/h)

    Better than ±1.5

    Better than ±1.5

    Better than ±1.5

    Better than ±1.5

    Better than ±1.5

    Better than ±1.5

    Key configuration

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    The Siemens touch screen incorporates a programmable CNC system and an intuitive operational interface, enabling flexible parameter adjustment.

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    Stainless steel frame shell: Rust-proof, waterproof, and highly durable, suitable for humid or high-hygiene processing environments.

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    High-speed film system: Features high-precision positioning and photoelectric tracking technologies to ensure precise color film application, accurate trademark registration, and minimal material waste.

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    Independent heating plate design: Independent wiring of internal heating tubes prolongs service life and prevents disconnection issues.

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    Quick mold replacement: The modular design enables fast mold changes and accommodates diverse product sizes and shape requirements.

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    Safety protection system: The system is equipped with alarm and protective functions for power phase loss, reverse phase, overvoltage/undervoltage, leakage, etc., ensuring safe operation.

    Application areas

    This equipment is widely used in the following food categories and industries:

    Meat and sausage products
    Red meat (beef, pork): With high O₂ (70–80%) to maintain bright red color, CO₂ (20–30%) inhibits microorganisms.
    Poultry: High CO₂ (50%) extends shelf life, combined with cold chain.
    Smoked/cured meat products: Low CO₂ (<20%) prevents the development of sour taste and extends shelf life.

    Aquatic products
    Fish/seafood: CO₂ (50%) delays spoilage, N₂ prevents packaging collapse.
    Shellfish/crustaceans: Low CO₂ (20–30%) prevents sour taste from developing.

    Dairy products
    Hard cheese: CO₂ inhibits mold without interfering with the ripening process.
    Soft cheese/yogurt: Low CO₂ (<20%) prevents packaging collapse and the onset of sour taste.

    Fruits, vegetables, and ready-to-eat products
    Fresh fruits and vegetables: Uses EMA (balanced atmosphere) combined with micro-perforated film to maintain the O₂ required for respiration.
    Ready-to-eat meals/salads: A mixture of CO₂ and N₂ inhibits bacteria and extends shelf life.

    Baking and snacks
    Bread/cake: A CO₂-rich atmosphere prevents mold, and N₂ prevents collapse.
    Nuts/potato chips: 100% N₂ prevents oxidation and mechanical damage.

    Other high value-added products
    Coffee/milk powder: Pure N₂ packaging prevents fatty acid oxidation.
    Wine: Inert gas (Ar, N₂) protects the headspace of the bottle to avoid oxidation and deterioration.

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